How to use this module
This module is curated — the teaching is a top free course (linked in the card above); our job is to point you at the right things, make you prove it, and certify you.
The plan
- Watch the course (the card above). You don't need to memorise it — aim to understand the ideas below.
- Focus on these — they're what the check tests and what you'll use for real:
- The system chain — panel → charge controller → battery → load (and an inverter if the load is AC). Know what each block does.
- MPPT vs PWM — MPPT converts a panel's extra voltage into extra charging current, so it harvests more energy; PWM is cheaper but wastes that headroom.
- Panel ratings — a panel's watts are measured at Standard Test Conditions; real output is lower, so you size with margin.
- Energy math —
Wh = V x Ahfor a battery,W = V x Afor a load, and daily energy = power x hours. This is the whole game. - Battery sizing — depth of discharge (only use ~50% of a lead-acid bank) and days of autonomy for cloudy stretches.
- Array sizing — daily load (Wh) ÷ peak sun-hours gives the panel wattage floor; then oversize for losses.
- Series vs parallel — series adds voltage, parallel adds current; you pick to match the controller and battery.
- Prove it in Forge (next section) — size a real off-grid setup to a load.
- Take the K-Check to earn your certificate.
Why this connects to building real products
Power is the quiet half of every physical product — a design that can't stay powered doesn't ship. At Microscale, the solar wedge is exactly this: off-grid and backup power is one of the most in-demand builds in our market, where the grid is unreliable and a well-sized panel-plus-battery kit is a product people will pay for. When you describe a powered device in Forge, the same blocks you just studied show up — a source (panel/supply), a charge controller/regulator, an energy store (battery), and the load. Knowing how to size them means you can read why Forge picks the parts it does, sanity-check the energy budget, and design a system that actually runs through the night.
Prove it — spec a solar setup in Forge
Time to apply it. The course walked you through a real off-grid build; now use that thinking to size one yourself.
Send the prompt below in Forge Design and watch it choose a panel (source), a charge controller (MPPT vs PWM), and a battery (the overnight store) — then size them to a 12V load and hand you an orderable parts list.
As you read Forge's answer, connect it back to the course: does the panel wattage cover the daily energy across the available sun-hours? Is the battery big enough to carry the load overnight at a safe depth of discharge? That energy budget — load in, sun and storage out — is the whole point.
Apply the course: size the panel, controller, and battery to the load. Send this in Forge Design and check the power blocks it selects.
A small off-grid solar power setup to run a 12V DC load through the day and overnight — panel, charge controller, and battery, sized for the load.
Opens in a new tab so you keep this lesson open. Nothing to buy — this is just to see how Forge reasons. This step isn't graded.